Rice bran oil machines processing plant

Shandong Leader Machinery Co.,ltd. is a microwave equipment, microwave drying sterilization machine, microwave heating equipment, microwave drying machine, microwave sterilization equipment, microwave drying equipment, whole s microwave curing equipment, microwave drying sterilization condiment, Shandong microwave drying Machine, melon seeds microwave dryer and other products specializing in the production and processing company, has a complete and scientific quality management system. Shandong Leader Machinery Co.,ltd.integrity, strength and quality of products recognized by the industry.

Product Description:
According to customers on the type of oil, daily processing volume, oil standards and other conditions of the requirements of processing customization, size, refining the number of cans, product prices are different.

Rice bran oil machines processing plant

Rice bran is one of the byproducts of rice processing industry. It contains 15%~20% oils and fats. We provide all machines necessary for a complete Rice bran oil plant, including pre-treatment machines, press, extruder, solvent extractors, refinery machines, etc.

I. Pre-treatment

Before extracting oils and fats from Rice bran, the mill needs to prepare it by cleaning, crushing, softening, flaking and cooking. For cleaning, we offer magnetic separator, aspirator or different size cleaning sieves, as shown below, to remove impurities from Rice bran.

Then, the temperature and moisture of Rice bran pieces will be adjusted by conditioner or softening kettle so that they become soft and wet enough for flaking. This step improves their ductility. Below is photo of softening kettle.

The flaking roll will make the wet soft rice bran pieces into flakes. We have vertical flaking roll, multi-stage flaking roll, hydraulic flaking roll and spring flaking roll etc., as shown below.

The oil seed extruder will puff the flakes. We’ve twin-screw extruder and single screw extruder, as shown below.

II. Solvent extraction

Oils and fats in puffy rice bran flakes can dissolve in certain solvent. Therefore, we can immerse them in solvent to extract oils and fats. Then remove solvent from wet meal, strip solvent from miscella, and recycle solvent.

Extraction

We’ve percolation extractor, immersion extractor and rotocel extractor, etc., as shown below. The solvent pumps in extractor will continuously spray solvent and soak the soybean flakes in it, so that oils and fats can be dissolved. After that, you get wet meal and miscella (mixed oil and solvent).

Wet meal treatment

Desolventizer toaster with integrated dryer-cooler(LD) is a system for separating solvent from the wet meal. We've vertical desolventizer toaster, horizontal desolventizer, flash desolventizing system and low temperature desolventizer, etc., as shown below.

Miscella treatment

After extraction, filter the miscella, send it to two evaporators successively, and then to the stripping tower. We’ve raising film evaporator, vapor separator, negative evaporator, normal evaporator, etc. For stripping, we’ve tubular stripping column, disk stripping column, plate stripping tower, filling steam stripping tower, etc. After evaporation and stripping, you get crude rice bran oil and desolventized meal. This meal can be used to produce feeds. The crude oil needs to be refined.

Solvent recovery

The solvent vapour from wet meal and miscella will be collected by condensers to be reused. We’ve pipe bundle condenser, spraying condenser, contact condenser, etc., as shown below.

III. Crude oil refining

Crude Rice bran oil has a lot of impurities, such as phosphatide, free fatty acid, pigment, wax, sterol, sands, etc. We have to get rid of these impurities to get edible oil.

There are many ways to move the mucilaginous impurities from crude oils and fats, for example, hydration, heating, adding acids, etc. We’ve hydration tank, acid refining mixer, etc., as shown below.

Deacidification

This step is to remove pigment from crude oil to adjust its color. You can adjust according to the requirement of your market. We’ve acid refining tank.

Deodorization

This step is to move unpleasant smell from crude oil. This is an

important standard for refined oil. We’ve deodorizing tank.

Solvent Extractor Advantages

1) The material is divided into several independent units on the material bed, which can effectively prevent miscella at all levels from fleeing hither and thither on the material layer and ensure the concentration gradient between several sprays.

2) Immersion area appears in each lattice, which can help achieve better immersion effect.

3) The chain box is supported by track and can prolong the service life of screen deck by not touching it.

4) The towline extractor is driven by world leading double-shaft hydraulic motor, with balance force, reliable operation and less maintenance cost.

Whole set of equipment for palm oil production line.

Motor and power control system.

Installation material.

Installation and test-run.

Drawing of process description, equipment layout, foundation and construction.

Drawing of power control.

Isolation and painting of equipment.

Water recycling and cooling system outside the plant (i.e. supplementary device).

Staff training and long-term technical service.

Main business field

10-500T/H oil material primary cleaning,drying and storage section turn-key project.

100-3000 T/D oil pretreatment, shelling and pre-press workshop turnkey project (soybean hot dehulling, bean skin crushing, the soybean extrusion, high oil contained pre-pressed cake extrusion and high oil contained flakes puffed directly). Rice bran turn-key project.

100-3000 T/D leaching workshop turnkey project (towline extractor, rotocel extractor, loop type extractor,

LD separated machine, the full negative pressure evaporation,

Paraffin wax recovery, leaching workshop degumming, phospholipid concentration).

30-1000T/D continuous physical (chemical) refining line.

20-3000T/D sunflower oil, rice bran oil, corn germ oil dewaxing turnkey project.

10-200T/D fatty acid esterification edible oil production line.

At present, Rice bran oil machines processing plant is the most advanced oil press equipment in oil extracting and processing
machine. Small scale oil extraction machine is through forced feed by a screw shaft which
produce high temperature and pressure under the rotation and squeeze between screw shaft and
pressing ring. It is a extracting oil technique that make materials from crush and squeeze to
oil and cake, which belongs to physical press.

AAA1
Introduction of Rice bran oil machines processing plant
1)Palm oil mill have main ten parts: Reception Station,Sterilizer,Threshing,Press,Clarification,
Kernel Recover, power station, boiler station, water treatment plant, oil storage tank.
2)Rice bran oil machines processing plant use the Fresh Fruit Bunch, because the palm fruit rancidity is very fast, if the
rancidity will be influence the palm crude oil acid value, if the acid value is very high, the
refining efficiency will drop.
3)Generally speaking, the palm oil mill be mainly located in Nigeria,Malaysia,Indonesia etc..
AAA2

If you have any demand about microwave drying equipment and edible oil refining equipment, pls feel free contact us any time.

LD Miss Candy
Skype: leaderfoodmachine9
Mobile: +86 18363700691 (Also WhatsApp & Wechat)
Email: [email protected]

Shandong Leader Machinery Co.,Ltd.
Tel:+86 0531 85064681
Fax:+ 86 0531 85064682
Skype： taishan0072
What’sApp:+86 18905316466
Email: [email protected]

Address: No. 225, Huangqiao Village, Beiyuan, Tianqiao District, Jinan, Shandong, China

At Shandong Leader Machinery Co.,Ltd, we have one single goal in mind: to make you a satisfied customer. That single focus, driven from every aspect of the company's operation, is the key to our ongoing success. If you're a satisfied customer, you'll come back to us when you have additional Machine needs in the future, and you'll tell your friends about us. Then if we can make them satisfied customers, the cycle continues.

——————————————————————Wendy Yao Director